Aluminium Busbars – UK Manufacturer & Supplier
Custom aluminium busbars manufactured for lightweight, cost-effective and reliable electrical distribution.
Aluminium Busbar Manufacturers & Suppliers
ILF Products is a UK aluminium busbar manufacturer and supplier for electrical, power distribution and industrial applications. Decades of busbar production experience sit alongside our EHRT technology. As a result, we deliver accurate aluminium busbars for panels, switchgear, transformers and electrical systems.
An aluminium busbar offers a practical alternative to copper where weight and cost are the main concerns.
What is an Aluminium Busbar?
An aluminium busbar is a solid conductor that carries and distributes electrical power within a system, in the same way as a copper busbar.
Aluminium is lighter than copper, which cuts handling weight, transport cost and installation time. The trade-off is current capacity. To match the same current-carrying requirement, an aluminium busbar may need a larger surface area than its copper equivalent.
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Why Choose Aluminium Busbars?
Every aluminium busbar we produce is manufactured to customer-supplied drawings and specifications. Because cutting, punching, bending and machining are all carried out in-house, ILF Products can handle straightforward parts and more complex requirements with the same level of control.
2
Cost Control
Where budget and material efficiency are key factors, aluminium provides a cost-effective option without giving up a dependable conductor.
1
Lower Weight
Aluminium busbars can cut overall component weight, which makes handling and installation easier for site teams.
3
Custom Manufacture
Each busbar can be designed, punched, bent, plated, sleeved and coated to suit the project, so you receive a finished part.
4
Strong Application Range
Power, rail, marine, medical, data centre, motorsport and aerospace applications all make use of aluminium busbars, which shows how versatile the material is.
Manufacturing Capabilities
| Manufacturing Capability | Specification / Detail |
|---|---|
| Busbar Widths | 15 mm to 200 mm wide |
| Busbar Thicknesses | 3 mm to 16 mm thick |
| Punching Capacity | Up to 40 ton punching |
| Bending Accuracy | Accuracy of +/- 0.1 degrees |
| Plating Options | Tin, nickel, precious metals and semi-precious metals |
| Sleeving and Coating | Polyolefin, UPVC and other coating options available |
Built for Weight, Cost and Installation
Electrical Panels
Aluminium busbars are used in panel boards, switchboards and distribution equipment.
Transformers and Power Systems
Suitable for connecting and distributing current in electrical power systems.
Lightweight Installations
A useful option where reduced weight can improve handling, transport and installation.
Wider Manufacturing Support
Aluminium busbar production can be supported by cutting, punching, bending, plating, sleeving and coating.
Aluminium Busbar FAQs
Generally, they are used to distribute electrical power in panels, switchgear, transformers, distribution boards and industrial systems.
Using aluminium will reduce weight and cost. However, they may need a larger surface area than copper to achieve the required current-carrying capacity.
Yes. We can work from drawings, samples, dimensions and project specifications.
ILF can manufacture aluminium busbars from 15mm to 200mm wide and 3mm to 16mm thick.
Yes. Aluminium busbars can be punched, bent and formed using advanced production equipment.
Yes. Finishing options can include plating, sleeving and coating, depending on the application.